Place of Origin:
Changsha,China
Brand Name:
Achieve
Model Number:
HZS60
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60--240 Cbm Per Hour Ready Mixed Concrete Batching Plant Test-Run
5.4 1. No-load test-run
- Before start-up, check and remove the foreign matters from the mixing drum of the mixer, measuring hoppers, fines silos
and batchers, which are caused by construction operations.
- After completion of unit test-run, carry out combined test-run at no-load conditions. After energizing PC, rotate the manual/auto
switch to “auto” position, select one prescription and set the inputs of the materials measured as zero. Start up the program
and check the whole working process for conformity with the requirements.
2 On-load test-run
2.1 Preparations
- Check water supply, air supply and power supply for normal operation
- Provide the materials required for on-load test-run.
- Prepare the ground for stockpiling the concrete produced during test-run.
- Do not carry out on-load test-running until no-load test-run has all been accepted.
Warning: The concrete produced during test-run can not be used as product.
2.2 Attention
- Follow materials proportions to set parameters in prescription selection.
- Follow no-load test-run check items to recheck.
- Check the batcher, slant belt conveyor and similar moving units for normal operation. Check supporting parts for looseness.
Adjust the belt to ensure no off-track running;
- Check materials charging and discharging gates for normal opening and for looseness. Check travel switches for looseness.
- Check the flexible connections of measuring mechanisms for looseness and check air-driven connections for air leakage.
- Check connecting bolts for looseness.
- Check concrete for conformity with prescription requirements.
- Check production period and calculate production capacity to see if they satisfy design requirements.
Follow the check results to adjust items that do not satisfy prescription requirements. And go on with test-run until design requirements are satisfied.
2.3 Operation steps
Turn on the power supply master switch to check the electric system to ensure it is normal. If abnormal noise, fume, spark or
bad smell is found, turn off the switch to trace the cause. If not, turn on the control switch and power supply switches of other
motors to start up the air compressor, mixer, slant belt conveyor. Do not go on with the next operation until everything is checked OK.
Start up PC power supply to enter the operation software for concrete production.
Hand-operated on-load test run.
- Rotate the manual/auto switch to the “manual” position.
- Press separately the push-buttons corresponding to their respective storage hopper gates to discharge aggregate into the
aggregate measuring hoppers. Release the buttons when reaching the measurement values.
- Press separately the push-buttons corresponding to their respective measuring hopper gates to discharge the measured aggregate
onto the horizontal belt conveyor, then onto slant belt conveyor and from here into the intermediate aggregate silos.
- Start up the spiral conveyor concerned to measure cement and coal dust separately. Shut down the conveyor concerned when
reaching the pre-set value.
- Start up the water pump to measure water. Shut down the pump when reaching the measurement value.
- Start up the additive pump concerned to measure the additive. Shut down the pump when reaching the measurement value.
- Feed the aggregate and measured cement, coal dust, water and additives into the mixer for about 38s mixing operation before
discharging the mixture.
- Preproduction requires mixing of three pots of concrete. Calculate the actual deviation of each material from each pot. And
calculate the actual deviation average of each material from three pots. Follow these averages to check the scale measurement
accuracy for reaching the specified done.
Automatically-operated test run.
- Rotate the manual/auto switch to the “auto” position.
- Input the proportion to the PC. Follow PC prompts to start up the automatic program, automatic production for the preset parameter
will be on under PC.
| MODEL | HZS 60 | HZS 90 | HZS 120 | HZS 180 | HZS 240 | |
| Theoretical production(m3/h) | 60 | 90 | 120 | 180 | 240 | |
| Mixer | Model | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 |
| Power(kw) | 2*18.5 | 2*30 | 2*37 | 2*55 | 2*75 | |
| Output(L) | 1000 | 1500 | 2000 | 3000 | 4000 | |
| Batcher | Hopper capacity(m3) | 10 | 15 | 18 | 22 | 24 |
| Hopper quantity | 3 | 3 | 4 | 4 | 4 | |
| Hopper Quantily | 100 | 150 | 250 | 350 | 500 | |
| Weighing Scope And Accuracy | Aggregate(kg) | 2000±2% | 3000±2% | 4800±2% | 8000±2% | 10000±2% |
| Cement(kg) | 600±1% | 900±1% | 1200±1% | 1800±1% | 2000±1% | |
| Powder(kg) | 600±1% | 900±1% | 1200±1% | 1800±1% | 2000±1% | |
| Water(kg) | 200±1% | 400±1% | 500±1% | 800±1% | 900±1% | |
| Admixture(kg) | 30±1% | 30±1% | 30±1% | 30±1% | 30±1% | |
| Total Power(kw) | 132 | 177 | 220 | 280 | 320 | |
| Discharge Height(m) | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | |
|
Note: 1.The total power does not include the power of screw conveyor; 2.The quantity of hopper can be designed as required; 3.The design can be changed as the customer ask. |
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Achieve Innovations (Changsha) Co.,Ltd.
♥. A leading Supplier in the Construction Machinery Industry for Premium quality China-made Products
♥. Specializing in Concrete Machinery, Used & Recondition, Tailor-made Equipment & Parts
♥. We are a professional team, over 10 years experience in this industry.
♥.Achieve batching plant factory focused on the domestic market and sells more than 200 sets of batching
plants in the local market every year. It has participated in many major construction projects in China, and
ranked top five in sales of the batching plant,it is the largest buyer of SICOMA mixer, which is the domestic
first-class mixer brand. Chinese customers have a better understanding of Chinese products,The huge sales
in China help us accumulated rich experience in the production and quality of our batching plant, and the large
procurement also help us reduced the procurement costs. Now, with the professional international trade ability
of the Achieve overseas team, Achieve batching plant has been exported to more than 10 countries in
Southeast Asia, Central Asia and Africa.In the future, Achieve batching plant will serve more countries and customers.
Send your inquiry directly to us
